Meal Replacement Shake Powder

Meal Replacement Shake Powder

Multi-protein micronutrient-complete blend · 200–250 kcal per meal

Bulk meal replacement shake powder built to the EU Regulation 2016/1413 conditions — 200–250 kcal per meal, protein at 25–50% of energy, fat under 30%, micronutrients at 30% NRV or better.

Specifications

Legal name and product typeDry blended powder for reconstitution. Codex CXS 181-1991 requires the label name "Meal Replacement for Weight Control" where the Codex standard is applied.
Energy per meal200–250 kcal (840–1046 kJ) per prepared serving to Reg (EU) 2016/1413. Codex CXS 181-1991 allows the wider 200–400 kcal (835–1670 kJ) window.
Protein content25–50% of the total energy of the ready-to-drink product, per both Reg (EU) 2016/1413 and Codex CXS 181-1991. Codex caps total protein at 125 g per day.
Protein qualityChemical index at least 80% of the FAO/WHO (1985) reference protein. Below 100%, minimum protein is raised to compensate. Only L-amino acids; DL-methionine allowed by Codex.
Essential amino acid minimaPer 100 g protein: cystine+methionine 1.7, histidine 1.6, isoleucine 1.3, leucine 1.9, lysine 1.6, phenylalanine+tyrosine 1.9, threonine 0.9, tryptophan 0.5, valine 1.3 g.
Fat and essential fatty acidNot more than 30% of available energy from fat. Linoleic acid at least 1 g as glycerides (EU); Codex requires at least 3% of energy from linoleic acid.
Carbohydrate and fibreMaltodextrin, isomaltulose and MCT powder to the buyer's brief. No fibre minimum in Reg (EU) 2016/1413; fibre added on request to hit source-of-fibre or high-fibre thresholds.
Vitamin and mineral premixMinimum 30% of the Annex XIII NRVs of Reg (EU) 1169/2011 per meal, excepting fluoride, chromium, chloride and molybdenum. Sodium min 172.5 mg, potassium min 500 mg per meal.
Protein base optionsDairy platform (WPC 80 + MPC); mixed platform (adds soy protein isolate); plant platform (pea + rice, amino-acid balanced). Base choice drives the allergen declaration.
Appearance, flavour and dispersionFree-flowing agglomerated powder, colour set by flavour system. Disperses cold in water or milk with hand shaking; no lump formation at 40–55 g per 250 ml.
Particle size, bulk density and moistureAgglomerated to the buyer's mesh, typically 95% through 30 mesh. Bulk density 0.35–0.55 g/ml. Moisture not more than 5.0%; water activity not more than 0.45.
Contaminants and hygieneCodex CXS 181-1991 requires the product be free from pathogenic micro-organisms, hormone and antibiotic residues, and made under GMP with pesticide residues minimised.
Allergen statusMILK on the dairy and mixed platforms; SOY where soy isolate or soy lecithin is used. Plant platform is vegan. Gluten-free by formulation and tested; no egg, fish or nut inputs.
Shelf life, storage24 months from manufacture, unopened, below 25 °C and 60% RH, away from light.
HS code2106.90.99
A meal replacement shake powder is not a protein powder with vitamins thrown in. It is a compositionally defined food, and the definition is tight. Codex CXS 181-1991, the Standard for Formula Foods for Use in Weight Control Diets, gives the category its legal name — the label name shall be "Meal Replacement for Weight Control" — and sets 200–400 kcal (835–1670 kJ) per meal for a product replacing one or more meals. The EU route is narrower. Directive 96/8/EC was repealed on 20 July 2016 by Regulation (EU) 609/2013, and meal replacements for weight control moved out of the dietetic-foods regime into general food law, where the category is now defined by the conditions of use attached to two health claims in Regulation (EU) 432/2012 as amended by Commission Regulation (EU) 2016/1413. Those conditions became mandatory in full on 14 September 2019. The numbers Thovek formulates to are the 2016/1413 set. Energy is 200–250 kcal (840–1046 kJ) per meal — note that this is a real narrowing from the old 200–400 kcal window and from Codex, and it is the single most common reason an existing formula fails an EU review. Protein supplies 25–50% of the total energy of the product, with a chemical index at least 80% of the FAO/WHO (1985) reference protein; where the index falls below 100% the minimum protein level is raised to compensate. Fat contributes no more than 30% of energy and linoleic acid is at least 1 g as glycerides. Every vitamin and mineral is present at a minimum of 30% of the Annex XIII nutrient reference values of Regulation (EU) 1169/2011 — fluoride, chromium, chloride and molybdenum are exempt from that rule — with sodium at not less than 172.5 mg and potassium at not less than 500 mg per meal. The regulation sets no fibre minimum, on the reasoning that the rest of the diet supplies it; where a buyer wants a fibre claim we formulate to at least 1.5 g per 100 kcal for "source of fibre" or 3 g per 100 kcal for "high fibre". Three base platforms are offered and they are not interchangeable on the allergen declaration. The dairy platform runs whey protein concentrate 80 with milk protein concentrate and is a MILK allergen. The mixed platform adds soy protein isolate and carries MILK and SOY. The plant platform is pea and rice protein, blended to close the amino-acid gaps that either protein leaves alone, and is free of both. One trap deserves naming: MCT powder, the usual fat carrier in this format, is very often spray-dried onto sodium caseinate, which is a milk protein — a plant-platform lot built with the wrong MCT grade will fail a dairy-free audit. Thovek specifies acacia- or tapioca-carrier MCT for the plant platform as standard. Oat and barley-malt carriers are excluded unless a buyer asks for them, so the default blend is gluten-free by formulation and verified by test.

Applications

Private-label meal replacement shakesWeight-management sachets and tubsReady-to-mix nutrition powdersClinical and institutional nutrition basesVending and food-service dispensersSports and lifestyle nutrition linesSubscription and direct-to-consumer brands

Available grades

Dairy platform (WPC 80 + milk protein concentrate), mixed platform (with soy protein isolate) and 100% plant platform (pea + rice). Chocolate, vanilla, strawberry, coffee and unflavoured. Sucralose or steviol-glycoside sweetened, or unsweetened for buyers dosing their own. Fibre-fortified and organic-certified versions to order.

Packaging: 20 kg and 25 kg multi-ply kraft paper bags with a food-grade polyethylene liner, palletised and shrink-wrapped. 10 kg foil-laminate bags with nitrogen flush for oxidation-sensitive flavour and premix systems. Single-serve stick packs, 500 g pouches and 1 kg jars available under contract filling. Kosher and halal certified material on request.

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